Challenge:
A medium-sized manufacturer lacked live production visibility. Supervisors learned about issues only after end-of-shift, causing long delays in corrective action and lost output.
Solution:
PLL was deployed across all production stations, providing real-time performance metrics and live dashboards accessible on both desktop and mobile.
Results:
Immediate detection of slowdowns and faults
Frontline teams resolved issues 3× faster
Line throughput improved by 12%
Daily reporting automated, saving 2+ hours per team lead
Impact:
Better data → faster action → increased production without additional headcount.